Foam inserts
Whether measuring devices, tools, cameras or hardware: with the case inserts from W.AG, you are guaranteed to get even sensitive parts safely to their destination. After all, the recesses in the inserts give the transported goods support and stability, maintain order and also look damn good.
Custom-fit case inserts for individual needs
They can be laser engraved with your brand logo or a special inscription to present your company or product professionally during transportation. As plate foams in a bright blue or red, they create a wow effect when the case is opened and draw attention to your presentation items. Our foams are also available in a sustainable version. We will be happy to inform you!
Innovative foam processing from a single source
As a manufacturer of foam inserts, we are in demand twice: in the development of individual case inserts and in the subsequent production. Our experienced development team attaches particular importance to optimum product safety, an attractive presentation and a high level of user-friendliness in addition to a space-saving arrangement of the contents. This is made possible by comprehensive personal consultation and the exact determination of the respective product specifics. The individualized processing of the foam is carried out by milling, water jet cutting or laser cutting in our state-of-the-art machinery. Laser engraving is also possible as an option. Grid foams for surface protection are punched.
Hard foam or soft foam
Which foam inlay would you like? Tool inserts; foam inserts for drills, helmets, socket wrenches or projectors; inlays for promotional gifts or wristwatches – you decide what your case foam should look like and what functions it should fulfill. Depending on the packaged goods, our cases can be fitted with inserts made of PE rigid foam or PU flexible foam. These include PU studded foams as well as sheet foams, water jet parts and milled inserts, which are customized to the height and application of your products. We would be happy to advise you in detail about your options and provide you with a quote. Discover our rigid foam inserts and flexible foam inserts now.
Polyethylene (PE): the all-rounder in the packaging industry
Foam inserts made of polyethylene (PE) are by far the most frequently used inlays for suitcases, as is the case at W.AG. After all, the material is easy to process and can be easily molded into individual foam inserts using various processes. It is available uncrosslinked, crosslinked and extruded and is characterized in all types by its chemical durability, good sliding properties and high electrical insulation. Due to their high resistance to chemical substances, non-crosslinked PE foam inserts are increasingly used in medicine and pharmacology or as shock absorbers for heavy loads, for example in our HEAVY heavy-duty case.
Cross-linking produces PE foams with a closed cell structure that are resistant to light and temperature, do not let in moisture and repel dirt. Due to their fine-pored and attractive surface, they are often used for the presentation of jewelry and high-quality products. They look particularly impressive in combination with our TWIST design case. Extruded polyethylene is often processed into punched and milled molded parts or is used in the form of individual foam inserts to protect sensitive measuring instruments.
Polyurethane (PU): The lightweight among foams
Flexible PU foams have a low dead weight and are permanently elastic and air-permeable thanks to their open cell structure. They can be easily and reversibly deformed, absorb shocks and are particularly suitable for the safe transportation and protection of light and fragile goods such as glass or ceramics.
Thermoformed inlays as another inlay solution
As an alternative to our foam inserts, thermoformed inserts are available in various colors, materials and surfaces, which can also be engraved. In addition to the standard colors, we can also produce special colors on request. Whether a foam or thermoformed insert is the perfect fit depends primarily on the nature of the packaged goods and the customer’s requirements. For example, thermoformed inserts with a smooth surface are particularly suitable for items or devices that require disinfection, for example in medical technology.
